Typical case-PID tuning
First tuning effect
第一次整定效果
首次优化后
After first optimization
自控率Self-control rate:52%
Second tuning effect
第二次整定效果
第二次优化后
After the second optimization
自控率Self-control rate:92%
Current tuning effect
当前整定效果
第三次优化后
After the third optimization
自控率Self-control rate:100%
工艺和仪表问题全部解决,自控率100%,平稳率100%!
All process and instrument problems have been solved, the self-control rate is 100%, and the stability rate is 100%!
优化效果Optimization effect
降低工艺参数波动Reduce process parameter fluctuations
提高装置整体自控率Early Improve the overall automatic control rate of the device
提升装置运行平稳率Improve the smooth operation rate of the device
优化效益Optimize benefits
减少人为因素造成的损失Reduce losses caused by human factors
减少操作人员数量及操作强度Reduce the number of operators and operating intensity
确保生产装置安全稳定运行Ensure safe and stable operation of production equipment
Typical case-APC interface
Advanced control operation screen example
Bisphenol A device
显著改善了装置运行稳定性,提高了安全性。
Significantly improved device operation stability and safety
降低操作波动,通过卡边控制提高装置效益。
Reduce operating fluctuations and improve device efficiency through card edge control.
减少人为因素对装置稳定性影响,保证安全性、稳定性双酚A装置APC综合效果集中体现在关键变量C201塔釜温度上。2019年5月18日至10月18日(5个月)历史趋势图如图。装置操作平稳度提高61.8%。
Reduce the impact of human factors on the stability of the device and ensure safety and stability. The comprehensive effect of the APC of the bisphenol A device is concentrated on the key variable C201 tower kettle temperature. The historical trend chart from May 18 to October 18, 2019 (5 months) is as shown in the figure. The operation stability of the device is improved by 61.8%.
Typical cases-early warnings and tips
参数预警Parameter warning
关键参数监视Key parameter monitoring
关键参数异常预警Key parameter abnormality warning
快速定位报警位置Quickly locate alarm location
操作提示Operation tips
针对关键参数预警进行操作提示Provide operation prompts for key parameter warnings
分析异常原因Analyze abnormal causes
指导操作员进行异常处理Guide operators on exception handling
Technological advances change device operating modes
8000测量点
8000 measuring points
834个控制回路
834 control loops
平稳操作方式
Smooth
Operation
有效的装置操作经验
Effective Plant
Operation
Experience
最优操作经验
Optimal Operating
Experience
全局最优状态知识
Global Optimal
State Knowledge
Pattern monitoring system
Three levels of device operation: Parameter->Trend->pattern
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