典型案例-PID整定

Typical case-PID tuning

First tuning effect

第一次整定效果

首次优化后

After first optimization

自控率Self-control rate:52%

Second tuning effect

第二次整定效果

第二次优化后

After the second optimization

自控率Self-control rate:92%

Current tuning effect

当前整定效果

第三次优化后

After the third optimization

自控率Self-control rate:100%

工艺和仪表问题全部解决,自控率100%,平稳率100%

All process and instrument problems have been solved, the self-control rate is 100%, and the stability rate is 100%!

优化效果Optimization effect

  • 降低工艺参数波动Reduce process parameter fluctuations

  • 提高装置整体自控率Early Improve the overall automatic control rate of the device

  • 提升装置运行平稳率Improve the smooth operation rate of the device

优化效益Optimize benefits

  • 减少人为因素造成的损失Reduce losses caused by human factors

  • 减少操作人员数量及操作强度Reduce the number of operators and operating intensity

  • 确保生产装置安全稳定运行Ensure safe and stable operation of production equipment

典型案例-APC界面

Typical case-APC interface

先进控制操作画面示例

Advanced control operation screen example

双酚A装置

Bisphenol A device

显著改善了装置运行稳定性,提高了安全性。

Significantly improved device operation stability and safety

降低操作波动,通过卡边控制提高装置效益。

Reduce operating fluctuations and improve device efficiency through card edge control.

减少人为因素对装置稳定性影响,保证安全性、稳定性双酚A装置APC综合效果集中体现在关键变量C201塔釜温度上。2019年5月18日至10月18日(5个月)历史趋势图如图。装置操作平稳度提高61.8%。

Reduce the impact of human factors on the stability of the device and ensure safety and stability. The comprehensive effect of the APC of the bisphenol A device is concentrated on the key variable C201 tower kettle temperature. The historical trend chart from May 18 to October 18, 2019 (5 months) is as shown in the figure. The operation stability of the device is improved by 61.8%.

典型案例-预警及提示

Typical cases-early warnings and tips

参数预警Parameter warning

  • 关键参数监视Key parameter monitoring

  • 关键参数异常预警Key parameter abnormality warning

  • 快速定位报警位置Quickly locate alarm location

操作提示Operation tips

  • 针对关键参数预警进行操作提示Provide operation prompts for key parameter warnings

  • 分析异常原因Analyze abnormal causes

  • 指导操作员进行异常处理Guide operators on exception handling

技术进步改变装置操作模式

Technological advances change device operating modes

8000测量点

8000 measuring points

834个控制回路

834 control loops

平稳操作方式

Smooth

Operation

有效的装置操作经验

Effective Plant

Operation

Experience

最优操作经验

Optimal Operating

Experience

全局最优状态知识

Global Optimal

State Knowledge

模块化监控系统

Pattern monitoring system

装置操作的三个层次: 参数->趋势->模式

Three levels of device operation: Parameter->Trend->pattern